Brushless Motor Industrial Application

The Brushless Motor Industrial Application, to study the brushless motor control system with a real application. The application has available applications that contain real industrial systems, such as a linear axis system or a motor with a braking system.

ATENG 11375 — Brushless Motor Industrial Application

• The elements included in the “BMI-UB” unit:
• N-ALI02. Domestic Main Power Supply Module.
• Supply voltage (single-phase): 230 VAC, 1PH + N.
  ON/OFF removable key.
• Output voltage connections:
• Two single-phase: 230 VAC.
  Single-phase supply hose with connecting plug.
  N-ALI02
• Differential magnetothermal 2 poles, 25 A, 30 mA AC 6 KA.
  Emergency stop push button.
• N-BMI-DRV. Brushless Motor Driver Module.
• Supply voltage (single-phase): 220 VAC.
• Output power: 100 W.
  USB connector to PC.
  Position control through pulse width modulated signal (PWM).
  Encoder with a resolution of 288 pulses per revolution. N-BMI-DRV
• Digital signals:
• Six digital inputs: the signal association and the position parameters are configured with the software.
  Each digital input channel has a green LED that indicates its state. Includes a ground terminal.
• Two digital outputs: the signal association and the functions are configured with the software. Each
  digital output channel has a green LED that indicates its state. Includes a ground terminal.
• Brushless motor control:
  Position control.
  Position control with defined speed value.
  Reset button for the driver. It has a LED that indicates its state.
• 5 A fuse.
• N-MD-MT. Motor Driver Test Module.
• Supply voltage (single-phase): 220 VAC.
• Twenty digital signal generators:
  Ten switches.
  Ten push buttons.
  Each output has a green LED.
  N-MD-MT
• Output voltage levels of 0 VDC and 24 VDC.
• Two pulse signal generators:
  Two encoders to generate a pulsed signal.
• Two analog signal generators:
  Two potentiometers.
• Output voltage range from 0 V to + 5 V.
• 2 A fuse.
  BMI-UB/CCSOF. Computer Control+Data Acquisition+Data Management Software.
  Compatible with actual Windows operating systems.
  The servomotor driver is connected to the PC by USB port.
• It allows two types of functions:
  Brushless motor driver setting and commissioning. Setting up to four position with all related
• parameters:
  Relative or absolute positioning.
  Speed value.
  Acceleration time.
  Deceleration time
  Digital input signal.
  BMI-UB/CCSOF
  Set the home position.
  Torque limit value
  Etc.
• Monitoring and analysis:
  The software displays a time-dependent chart with all relevant signals related to the brushless motor
• to perform a complete analysis of the entire system: current position, current motor speed, setpoint
  position, setpoint speed, torque limit value, etc. The software also saves data for a later analysis.
  It also shows the configured alarms status, the digital input and output status, the configured
  parameters value, etc.
  3

Specifications

• Required elements (at least one) (Not included):
• BMI-K1. Brushless Motor with Adjustable Brake.
  The Brushless Motor with Adjustable Brake, “BMI-K1”, contains the brushless motor with an adjustable
  brake system to configure different loads which can be controlled with the brake and the values set with the
  software and perform the position control under different circumstances. The servomotor also includes a
  position indicator to show the current position of the shaft.
• Specifications:
• Brushless motor:
  BMI-K1
• Nominal power: 100 W.
• Starting torque: 0.70 Nm.
• Nominal torque: 0.32 Nm.
• Nominal speed: 3000 rpm.
• Number of poles: 8.
• Encoder: 288 pulses per revolution used as absolute or incremental encoder.
  Holding brake.
  Position indicator disc attached to the motor shaft.
• Adjustable brake: Prony Brake.
• Dimensions: 300 x 300 x 200 mm approx (11.81 x 11.81 x 7.87 inches approx.).
• Weight: 10 kg approx (22 pounds approx.).
• BMI-K2. Brushless Motor with Linear Axis.
  The Brushless Motor with Linear Axis, “BMI-K2”, contains the brushless motor attached to a linear axis
  system. The “BMI-K2” unit contains different loads to be attached to the carriage plate of the linear axis
  BMI-K2
  to perform the position control of a linear axis system under different circumstances. The linear axis also
  contains different position sensors to detect the current position of the linear axis system.
• Specifications:
• Brushless motor:
• Nominal power: 100 W.
• Starting torque: 0.70 Nm.
• Nominal torque: 0.32 Nm.
• Nominal speed: 3000 rpm.
• Number of poles: 8.
• Encoder: 288 pulses per revolution used as absolute or incremental encoder.
• Linear axis:
• Linear axis length: 600 mm.
• Conveyor plate length: 100 mm.
• Four position sensors with 24 VDC power supply.
• Transmission system: toothed belt.
• Dimensions: 700 x 300 x 200 mm approx. (27.55 x 11.81 x 7.87 inches approx.).
• Weight: 16 kg approx. (35 pounds approx.).
  Cables and Accessories, for normal operation.