Flexible Manufacturing System for Transport, Assembly, Pressing, Selection, Screwing, and Storage

The Flexible Manufacturing System for Transport, Assembly, Pressing, Selection, Screwing, and Storage, enables the study and practice of an automated production cycle consisting of 9 distinct workstations.

ATENG 12601 — Flexible Manufacturing System for Transport, Assembly, Pressing, Selection, Screwing, and Storage

• The “ATENG 12601” unit mainly consists of:
• ATENG 12538. Part Feeding Workstation.
  Its function is to supply the base piece to the system. The “ATENG 12538” includes a place where the pieces are
  stored before being supplied one by one by a pneumatic cylinder. Then, the position of the piece will be
  verified in order to activate the mechanism that checks whether the shape of the piece is correct. Afterwards,
  the piece is displaced from the station to the Linear Transport Workstation “ATENG 12572” by a vacuum system
  consisting of suction pads mounted on a manipulator arm to continue with the manufacturing process.
• Specifications:
  Mounted with aluminum profiles.
  10 pieces made of aluminum.
  Vertical storage for pieces.
  Table with four wheels with brake.
• Control panel:
  Emergency pushbutton.
  Start/Stop pushbuttons.
  Manual/automatic switch.
  Light indicators for signaling.
• Pneumatic circuit:
• Air treatment unit:
  Filter-regulator with water trap.
  Manometer with double scale indicator.
  Shut-off valve.
• Cylindrical simple effect pneumatic actuator:
• Material: stainless steel.
  Normally retracted rod.
• Diameter: 20 mm.
• Stroke of 100 mm.
• Cylindrical pneumatic simple effect actuator:
• Material: stainless steel.
  Normally retracted rod.
• Diameter: 10 mm.
• Stroke of 50 mm.
• 2 profile pneumatic double effect actuators:
• Material: stainless steel and aluminum.
  Normally retracted rod.
• Stroke of 200 mm.
• Profile pneumatic double effect actuator:
• Material: stainless steel and aluminum.
• Stroke of 100 mm.
  2 pneumatic monostable 3/2 solenoid valves.
  3 pneumatic bistable 5/2 solenoid valves.
  Individually identified tubes and push in fittings.
• Vacuum circuit:
  Venturi effect vacuum ejectors.
  4 telescopic flat suction pads made of NBR rubber mounted on an aluminum plate.
  Vacuum switch.
  Pneumatic monostable 3/2 solenoid valve.
• Sensors:
  2 inductive effect sensors to check the position of the piece.
  8 reed effect limit switches to check the position of the pneumatic actuators.
• Fault generation module:
  Attached to the frame of the unit.
  Generates faults in the operation of different elements of the unit using switches.
  5

Specifications

• ATENG 12572. Linear Transport Workstation.
  Its function is to transport pieces between the different working stations that will perform the different
  assembly operations. The “ATENG 12572” has eight stops where the working stations will be installed.
• Specifications:
  Mounted with aluminum profiles.
  Four pallets to transport the pieces.
• Eight stops for the pallets:
  One stop per working station.
  Eight retaining devices.
• There is a rotating actuator with a 50 mm rod in the stop where the “AE-PLC-AT” system will be installed
  to make the piece rotate.
• Electrical panel:
  Differential magneto-thermal switch.
• Power supply of 24 VDC.
  Terminal block to connect the individually identified inputs and outputs of the unit.
• Control panel:
  Emergency pushbutton.
  Start/Stop pushbuttons.
  Manual/automatic switch.
  Light indicators for signaling.
• Pneumatic circuit:
• Air treatment unit:
  Filter-regulator with water trap.
  Manometer with double scale indicator.
  Shut-off valve.
  Air intake in every working station to supply pressurized air to each unit.
• 13 cylindrical simple effect pneumatic actuators:
• Material: stainless steel.
  Normally retracted rod.
• Diameter: 20 mm.
• Stroke of 50 mm.
• Rotating pneumatic actuator with a 50 mm rod.
  14 NC pneumatic monostable 3/2 solenoid valves.
  Spring centered 5/3 pneumatic solenoid valve.
  Individually identified tubes and push in fittings.
• Sensors:
  24 inductive effect sensors to detect the presence of the pallet.
  Four reed effect limit switches to check the position of the pneumatic actuators.
  Single-phase motor to move the conveyor belt.
  6

Specifications

• ATENG 12542. Mounting Workstation.
  Its function is to supply a second piece and to assemble it to the base piece already supplied by the
  previous module “ATENG 12538”.
  The “ATENG 12542” includes a vertical storage for the pieces that will be supplied one by one to the
  system by a pneumatic cylinder. Once the position of the piece is detected, the mechanism that
  measures whether the piece is correct with a linear potentiometer is activated. After checking the
  height, the faulty pieces will be discarded and stored in a rejection store. If the height of the piece is
  acceptable, an inside grip clamp pneumatic actuator coupled to a rotating pneumatic actuator, that
  works as rotating arm, will assemble the new piece to the base piece already supplied by the “AE-
  PLC-A” that reaches to the “ATENG 12542” station through the Linear Transport Workstation “ATENG 12572”.
  The piece is assembled to the “ATENG 12572” to continue with the manufacturing process.
• Specifications:
  Mounted with aluminum profiles.
  15 pieces.
  Vertical storage for base pieces.
  Table with four wheels with brake.
  Vertical storage for pieces.
• Control panel:
  Emergency pushbutton.
  Start/Stop pushbuttons.
  Manual/automatic switch.
  Light indicators for signaling.
• Pneumatic circuit:
• Air treatment unit:
  Filter-regulator with water trap.
  Manometer with double scale indicator.
  Shut-off valve.
• 2 cylindrical simple effect pneumatic actuators:
• Material: stainless steel.
  Normally retracted rod.
• Diameter: 20 mm.
• Stroke of 100 mm.
• Rodless pneumatic actuator with bands:
• Material: stainless steel and aluminum.
• Stroke of 300 mm.
  Limit switch sensors at the desired start and end positions.
  2 pneumatic double effect inside grip clamps.
  Rotary pneumatic actuator.
• Rotary pneumatic actuator with 50 mm stroke rod.
  2 pneumatic monoestable 3/2 solenoid valves.
  4 pneumatic bistable 5/2 solenoid valves.
  Spring centered 5/3 pneumatic solenoid valve.
  Individually identified tubes and push in fittings.
• Sensors:
• Linear potentiometer of 20 mm stroke to check the height of the piece.
  Inductive effect sensor to check the position of the piece.
  Two limit switches to check the position of the measuring mechanism.
  Ten reed effect limit switches to check the position of the pneumatic actuators.
• Fault generation module:
  Attached to the frame of the unit.
  Generates faults in the operation of different elements of the unit using switches.
  7

Specifications

• ATENG 12544. Automatic Pressing Workstation.
  Its function is to emulate the pressing of the previously received pieces. The “ATENG 12544” includes a
  manipulator arm formed by a rotating pneumatic actuator with a set of four suction pads made of
  rubber. With this arm the module displaces the piece from the Linear Transport Workstation “AE-
  PLC-T” to a waiting area before being introduced in the pressing area. When the piece is detected
  in the waiting area, a pneumatic actuator displaces the piece to the pressing area. When the piece
  is in the pressing area, a controlled force hydraulic actuator will emulate the piece pressing. After
  finishing the pressing process emulation, another pneumatic actuator will return the piece to the
  waiting area of the unit, where the manipulator arm will return the piece to the Linear Transport
  Workstation “ATENG 12572” to continue with the manufacturing process.
• Specifications:
  Mounted with aluminum profiles.
  Table with four wheels with brake.
• Control panel:
  Emergency pushbutton.
  Start/Stop pushbuttons.
  Manual/automatic switch.
  Light indicators for signaling.
• Pneumatic circuit:
• Air treatment unit:
  Filter-regulator with water trap.
  Manometer with double scale indicator.
  Shut-off valve.
• 2 cylindrical simple effect pneumatic actuators:
• Material: stainless steel.
• Diameter: 20 mm.
• Stroke of 200 mm.
• Profile pneumatic double effect actuator:
• Material: stainless steel.
• Stroke of 100 mm.
  Rotary pneumatic actuator.
  3 pneumatic monoestable 3/2 solenoid valves.
  Pneumatic bistable 5/2 solenoid valve.
  Spring centered 5/3 pneumatic solenoid valve.
  Individually identified tubes and push in fittings.
• Vacuum circuit:
  Venturi effect vacuum ejectors.
  4 telescopic flat suction pads made of NBR rubber.
  Vacuum switch.
  Pneumatic monostable 3/2 solenoid valve.
• Hydraulic circuit:
• Profile pneumatic double effect actuator:
• Material: stainless steel and aluminum.
• Stroke of 100 mm.
  Overcenter hydraulic solenoid valve.
  Hydraulic 4/2 solenoid valve.
• Sensors:
  Inductive effect sensor to check the position of the piece.
  Limit switch to check the position of the pressing area protection mechanism.
  11 reed effect limit switches to check the position of the pneumatic actuators.
• Fault generation module:
  Attached to the frame of the unit.
  Generates faults in the operation of different elements of the unit using switches.
  8

Specifications

• ATENG 12565. Rotary Table Workstation: Feeding, Quality Control and Assembly
  (dimensional study).
  The “ATENG 12565” is an automatic rotary table with a feeder, quality control and
  mounting system integrated into it. The “ATENG 12565” has a vertical storage, the
  system provides pieces one by one to the rotary table, then, a quality control system
  checks that the piece has the correct dimensions and material. Finally, if the part
  is appropriated, is mounted with lid. If the part has not the correct dimensions or
  material is discarded by the rotary table.
  The “ATENG 12565” workstation is designed as a modular system to facilitate the
  understanding.
  ATENG 12565

• The main components are:

• The PLC: is composed by the CPU limit and all extra modules needed to perform a corrent
  working of the workstation and all the extra modules needed to perform a correct working of the
  workstation.

• The Control Panel: with start/stop button, emergency pushbutton, reset button, light indicators
  to show current state of the process, etc.

• The Pneumatic Circuit: contains the required solenoid valves, the pressure components, the
  filters and regulators to assure the appropriate working of the unit.

• The Workstation: it is composed by real industrial components used by the rotary table systems
  such as reed sensors, presence sensors, DC motor, inductive sensors, rotary table with 8 positions,
  etc.

• The pneumatic circuit and the workstation are distributed in the following sections:

• Air Treatment System: it contains a filter-regulator block with a water trap and shut-off valve to
  control the air pressure input to the unit. Includes a dual-scale pressure gauge to visualize the
  pressure level supplied to the unit.

• Parts Feeding Section: it contains vertical storage to store the parts. The parts are supplied to the
  unit one by one through a double-acting cylinder. Each of the two inputs of the double-acting
  cylinder has an adjustable airflow valve with a bypass to regulate the cylinder speed.

• Parts Displacement Section: it is a rotating table designed to move the input parts to the verification
  and classification areas. The table is powered by a DC motor that includes an encoder and brake.

• Parts Verification Section: it is designed to detect if the parts supplied to the unit have a hole in
  the center and if the material of the parts is metal or PVC. The parts verification module checks
  these features for further classification of unwanted parts. These verifications are carried out using
  height and inductive sensors.

• Parts Sorting Section: it is designed to classify the parts; if the part does not have the desired
  characteristic, the classification telescopic suction cups are activated, and the part is stored in the
  unwanted parts classification area; and if the part has the desired characteristic, the gripper or
  rotary actuator for classification is activated, and the part is stored in the good parts area.

• Signaling Tower: it contains green, yellow, and red LED lights to indicate the system’s status.

• Solenoid Valve Block: it is a distributor block of pneumatic valves with twelve solenoid valves, two
  of which function as 3/2 monostable solenoid valves, six as 5/2 monostable solenoid valves, and
  four as 5/2 bistable solenoid valves.

• Electrical Terminal Block: it contains all accessible and identified unit signals for manual unit
  checking. The electrical terminal block has color-coded terminals to help the user identify the type
  of each signal, and it also contains the name of each signal.
  9

• Specifications:
  Table with four wheels with brakes mounted with aluminum profiles.

• Programming software PLC:
  Programming software developed according to the norm IEC 61131-3.
  Compatible with Windows operating systems.

• 5 programming languages:
  Ladder diagram (LD).
  Structured text (ST).
  Instructions list (IL).
  Sequential function chart (SFC).
  Function block diagram (FBD).
  Programming, service and remote diagnostics.
  Minimun program size.
  Powerful debugging and monitoring tools.
  Support for user-created functions and function blocks.
  Save project files in plc.
  Quick start tutorial example included.

• Electrical Panel:
  Differential magneto-thermal switch.

• Power supply of 24 VDC.

• Control Panel:
  Mushroom head emergency stop push button switch.
  Start and stop pushbuttons.
  Switch for manual or automatic operation.
  Light indicator.
  Led stack light.

• Fault Injection Key Box Module:
  Red key box module with 20 switches inside.
  2 DB37 connectors.
  Each fault is generated via toggle switches.

• Electrical Components:
  Round table with 8 positions.
  DC motor.
  1 dryve D8, step/direction stepper motor control system.

• Pneumatic Circuit:

• Air treatment unit:
  Filter-regulator with water trap.
  Manometer with double scale indicator.
  Shut-off valve.
  24 flow control valves.
  8 single acting pneumatic actuators.
  2 pneumatic solenoid valves 3/2 monostable.
  6 pneumatic solenoid valves 5/2 monostable.
  4 double acting pneumatic actuator.
  4 pneumatic solenoid valves 5/2 bistable.
  Individually identified tubes and push in fittings

• Vacuum Circuit:
  2 Telescopic suction cup.

• 2 Venturi effect vacuum ejector.
  2 pneumatic solenoid valves 3/2 monostable.
  2 pressure relief valve.

• Sensors:
  16 reed effect limit switches.
  2 capacitive sensors.
  Inductive sensor.
  Height sensor.
  Encoder of the rotating table.
  10

• ATENG 12566. Rotary Table Workstation: Feeding, Quality Control, and Assembly (material and
  color study).
  Its function is to supply a fourth piece and to assemble it to the base piece already supplied by the
  previous modules, being this piece black or white and made of metal or plastic. The “ATENG 12566”
  includes a vertical storage for the pieces that will be supplied one by one to the rotating table system
  by a dispensing system. Once the piece is in the rotating table, it rotates and a different operation is
  performed on it every time it rotates. In the first position of the table the type of material of the piece is
  detected (plastic or metal). In the second position the presence of a piece is detected by a capacitive
  sensor. In the third position the color of the piece is detected by an optical sensor. In the fourth position
  the height of the piece is checked by a linear sensor and a cylindrical pneumatic actuator. In the fifth
  position, the wrong pieces are discarded by a manipulator that carries them to the rejection area. The
  last position is only reached by the pieces that fulfill the specifications of the system. In this last stage,
  a rotating arm takes the piece and assembles it inside the base piece supplied in previous stages. This
  operation will be performed directly in the Linear Transport Workstation “ATENG 12572” to continue with
  the manufacturing process.

• Specifications:
  Mounted with aluminum profiles.

• 20 pieces:
  2 different heights.

• 2 different materials:
  Aluminum.
  PVC.

• 3 different colors:
  Silver, white and black.
  Vertical storage for pieces.
  Table with four wheels with brake.

• Rotating table:
  Round table with 8 positions.
  DC motor.

• Control panel:
  Emergency pushbutton.
  Start/Stop pushbuttons.
  Manual/automatic switch.
  Light indicators for signaling.

• Pneumatic circuit:

• Air treatment unit:
  Filter-regulator with water trap.
  Manometer with double scale indicator.
  Shut-off valve.

• Cylindrical simple effect pneumatic actuator:

• Material: stainless steel.
  Normally retracted rod.

• Diameter: 20 mm.

• Stroke of 100 mm.

• Cylindrical pneumatic double effect actuator:

• Material: stainless steel.

• Diameter: 20 mm.

• Stroke of 50 mm.

• Profile pneumatic double effect actuator:

• Material: stainless steel and aluminum.

• Stroke of 100 mm.
  2 pneumatic double effect external grip clamps.

• 2 rotary pneumatic actuators with 50 mm rod.
  6 pneumatic NC monoestable 3/2 solenoid valves.
  3 pneumatic bistable 5/2 solenoid valves.
  Individually identified tubes and push in fittings.

• Vacuum circuit:
  3 flat suction pads made of NBR rubber.
  Venturi effect vacuum ejector.
  Vacuum switch.
  Pneumatic NC monostable 3/2 solenoid valve.

• Sensors:
  Inductive effect sensor to determine the type of material of the piece (metal or plastic).
  Capacitive effect sensor to determine the presence of the piece.
  Optical sensor to determine the color of the piece.

• Linear potentiometer of 50 mm stroke to check the height of the piece.
  13 reed effect limit switches to check the position of the pneumatic actuators.
  Encoder to detect the position of the rotating table.

• Fault generation module:
  Attached to the frame of the unit.
  Generates faults in the operation of different elements of the unit using switches.
  11

Specifications

• AE-PLC-AT. Automatic Screwdriving Workstation.
  Its function is to supply and introduce four screws into the base piece already supplied by the
  previous modules. The “AE-PLC-AT” includes a vertical storage for the pieces that will be supplied
  one by one by a dispensing system. Then, a manipulator system will attach the screw to the piece.
  To attach the four screws, the base piece is rotated three times in the Linear Transport Workstation
  “ATENG 12572”, so the manufacturing process is not interrupted.
• Specifications:
  Mounted with aluminum profiles.
• 20 pieces:
  Screws made of steel.
  Vertical storage for pieces.
  Table with four wheels with brake.
• Control panel:
  Emergency pushbutton.
  Start/Stop pushbuttons.
  Manual/automatic switch.
  Light indicators for signaling.
• Pneumatic circuit:
• Air treatment unit:
  Filter-regulator with water trap.
  Manometer with double scale indicator.
  Shut-off valve.
• 2 cylindrical simple effect pneumatic actuators:
• Material: stainless steel.
  Normally retracted rod.
• Diameter: 10 mm.
• Stroke of 20 mm.
• Cylindrical pneumatic double effect actuator:
• Material: stainless steel.
• Diameter: 20 mm.
• Stroke of 200 mm.
• Cylindrical pneumatic double effect actuator:
• Material: stainless steel.
• Diameter: 20 mm.
• Stroke of 100 mm.
• Profile pneumatic double effect actuator:
• Material: stainless steel and aluminum.
• Stroke of 100 mm.
  Pneumatic double effect external grip clamp.
• 2 rotary pneumatic actuators with 50 mm rod.
  5 pneumatic NC monoestable 3/2 solenoid valves.
  3 pneumatic bistable 5/2 solenoid valves.
  Spring centered 5/3 pneumatic solenoid valve.
  Individually identified tubes and push in fittings.
• Sensors:
  Reed effect limit switch to check the position of the pneumatic actuator.
• Fault generation module:
  Attached to the frame of the unit.
  Generates faults in the operation of different elements of the unit using switches.
• ATENG 12583. Robotic Arm Workstation.
  Its function is to screw up the four screws already supplied and introduced in the previous stage using
  an industrial robotic arm with drill. When the robotic arm has screwed up the four screws, the Linear
  Transport Workstation “ATENG 12572” continues with the manufacturing process.
• Specifications:
  Mounted with aluminum profiles.
  Table with four wheels with brake.
• Control panel:
  Emergency pushbutton.
  Start/Stop pushbuttons.
  Manual/automatic switch.
  Light indicators for signaling.
• Pneumatic circuit:
• Air treatment unit:
  Filter-regulator with water trap.
  Manometer with double scale indicator.
  Shut-off valve.
  Pneumatic bistable 5/2 solenoid valve.
• Robotic arm:
  6 degrees of freedom.
• Maximum load capacity: 2 Kg.
• Weight: 19 Kg.
• Position repeatability: ±0.02 mm.
• Detection method: absolute encoder.
• Arm length: 500 mm max.
  Console to program the robotic arm.
  Electric drill to install in the robotic arm.
  Pneumatic double effect external grip clamp to install in the robotic arm.
  Protection screen made of polycarbonate.
  12

Specifications

• ATENG 12595. Storage Workstation.
  Its function is to store the pieces supplied by the previous modules. The “ATENG 12595” includes a
  manipulator system with three degrees of freedom XYZ to place the piece in the correct position. The
  unit includes an HMI display for easy piece storage monitoring. This unit is the end of the manufacturing
  process.
• Specifications:
  Mounted with aluminum profiles.
  Table with four wheels with brake.
• Control panel:
  Emergency pushbutton.
  Start/Stop pushbuttons.
  Manual/automatic switch.
  Light indicators for signaling.
• Electrical components:
• 2 linear electrical actuators:
  DC motor.
  Position meter.
• Length: 500 mm.
• Pneumatic circuit:
• Air treatment unit:
  Filter-regulator with water trap.
  Manometer with double scale indicator.
  Shut-off valve.
• Profile pneumatic double effect actuator:
• Material: stainless steel and aluminum.
• Stroke of 100 mm.
  Pneumatic bistable 5/2 solenoid valves.
  Individually identified tubes and push in fittings.
• Vacuum circuit:
  4 telescopic flat suction pads made of NBR rubber mounted on an aluminum plate.
  Venturi effect vacuum ejector.
  Vacuum switch.
  Pneumatic monoestable 3/2 solenoid valve.
• Sensors:
  2 reed effect limit switches to check the position of the pneumatic actuators.
  Tray where the pieces of the unit will be located.
  Protection screen made of polycarbonate.
• PLC Programming Software:
  Programming software developed according to the standard IEC 61131 – 3.
  Compatible with Windows operating systems.
• Five programming languages:
  Ladder Diagram (LD). Structured Text (ST). Instructions List (IL). Sequential
  Function Chart (SFC). Function Block Diagram (FBD).
  Remote programming, service, and diagnostics.
  Minimum program size.
  Powerful debugging and monitoring tools.
  Supports user created functions and function blocks.
  Saves project files inside the PLC.
  Examples and Quick Start Tutorial included.
• HMI Touch Screen Programming Software:
• Tools for Screen Creation:
  This Software is a tool designed for programming touch type screens. Thanks to this
  tool, suitable screens and images can be created and designed. It allows to transfer the
  program to the screen, load projects done from the terminal and print screens created.
• Plenty of functions. Screens Creation:
  This Software has plenty of programming tools. Devices for visualizing texts,
  diagrams or data; drawing a button, graph, pilots. This Software allows to
  create functional screens adaptable to each application.
• Drawing Functions: It can be done different programming elements through
  suitable icons and bitmaps.
• Easy Operativity (Click and slip):
  A library of elements allows to program through the mouse, simply slipping
  an element and locating it in its place. (Click and Slip).
• Easy creation of user libraries:
  User libraries can be registered and stored with suitable elements to be used
  in next projects.
• Printing. The different screens of the project can be printed:
  It is possible to visualize a preliminary view. It is also possible to select the screens or
  configurations to be printed.
• Easy use. Bitmaps Editor:
  There is a tool that allows to create, read and modify bitmaps in order to use them
  as screen programming elements. Suitable buttons created from images can be easily
  made.
• Control panel:
  Mushroom head emergency stop push button switch.
  Start and stop pushbuttons.
  Switch for manual or automatic operation.
  Light indicator.
  Led stack light.
  Terminal block to connect the individually identified inputs and outputs of the unit.
  13

Specifications

• Required elements (Required: “ATENG 12395” or “SU-P”. Of the rest of the elements, additionally, required at least
• one) (Not included):
• AE-PLC-PAN-UB. PANASONIC PLC Base Unit.
• N-ALI02. Domestic Main Power Supply Module.
• Supply voltage (single-phase): 230 VAC, 1PH + N.
  ON / OFF removable key.
• Output voltage connections:
• Two single-phase: 230 VAC.
  Single-phase supply hose connecting plug.
• Differential magnetothermal 2 poles, 25 A, 30 mA AC 6 KA. N-ALI02
  Emergency stop push-button.
• N-CPU-PAN. Panasonic CPU Module.
• Supply voltage (single-phase): 230 VAC, 1PH + N.
  Overcurrent protection with fuse.
• PLC device, Panasonic FP7:
• High processing speed: 11 ns per basic instruction (step).
• Programming capacity: 120k basic instructions (step).
  N-CPU-PAN
• Data logging capacity: 256k words.
• Independent memory for comments: 3 MB.
  Compatible with SD / SDHC memory cards up to 32 GB.
• Sixteen digital inputs with voltage levels 0 V and 24 V.
• Sixteen relay type digital outputs with voltage levels 0 V and 24 V.
  Expansion module for extra channels of digital inputs and outputs.
• Web server function:
  HTML web server included in the PLC.
  Up to sixteen sessions at the same time.
  Compatible with the most common search motors.
  Connector for the digital input and output signals.
  Connector for the Ethernet switch module.
• N-SWT-4. 4 Ports Ethernet Switch Module.
• Supply voltage (single-phase): 230 VAC.
• Compact switch module:
  Four Ethernet ports.
  Protection fuse (at supply voltage height).
  N-SWT-4
• AE-PLC-SIE-UB. SIEMENS PLC Base Unit.
• N-ALI02. Domestic Main Power Supply Module.
• Supply voltage (single-phase): 230 VAC, 1PH + N.
  ON / OFF removable key.
• Output voltage connections:
• Two single-phase: 230 VAC.
  Single-phase supply hose connecting plug.
• Differential magnetothermal 2 poles, 25 A, 30 mA AC 6 KA.
  Emergency stop push-button. N-ALI02
• N-CPU-SIE. Siemens CPU Module.
• Supply voltage (single-phase): 230 VAC, 1PH + N.
  Overcurrent protection with fuse.
• PLC device, SIEMENS S7 – 1200:
• High processing capacity: 64 bit calculation.
• Program/data memory: 100 kB.
• Load memory: 4 MB expandable with a Siemens memory card.
  N-CPU-SIE
• CPU processing times for bit operations: 0.085μs/instruction.
• Counting frequency: 100 kHz.
• Twenty-two digital inputs with voltage levels 0 V and 24 V.
• Eighteen relay type digital outputs with voltage levels 0 V and 24 V.
• Two analog inputs of 10 bits with voltage range from 0 V to 10 V.
  Expansion module for extra digital inputs and outputs.
• Web server function:
  HTML web server included in the PLC.
  Compatible with most common search engines.
  Connector for the digital input and output signals.
  Connector to the Profinet/Ethernet switch module.
  14

Specifications

• N-SWT-4. 4 Ports Ethernet Switch Module.
• Supply voltage (single-phase): 230 VAC.
• Compact switch module:
  Four Ethernet ports.
  Protection fuse (at supply voltage height).
• AE-PLC-AB-UB. ALLEN BRADLEY PLC Base Unit.
  N-SWT-4
• N-ALI02. Domestic Main Power Supply Module.
• Supply voltage (single-phase): 230 VAC, 1PH + N.
  ON / OFF removable key.
• Output voltage connections:
• Two single-phase: 230 VAC.
  Single-phase supply hose connecting plug.
• Differential magnetothermal 2 poles, 25 A, 30 mA AC 6 KA.
  N-ALI02
  Emergency stop push-button.
• N-CPU-AB. Allen Bradley CPU Module.
• Supply voltage (single-phase): 230 VAC, 1PH + N.
  Overcurrent protection with fuse.
• PLC device Allen Bradley CompactLogix 5370 L1 controller:
  High speed and high performance control.
• Controller tasks: 32.
• Program per task: 1000. N-CPU-AB
• Available user memory: 384 KB.
• SD card inbox memory: 1 GB.
  Two Ethernet connectors with a communication rate of 10/100 Mbps.
  USB connection for firmware updates.
• Sixteen digital inputs with voltage levels 0 V and 24 V.
• Sixteen relay type digital outputs with voltage levels 0 V and 24 V.
  Connector for the digital input and output signals.
  Connector for the Ethernet switch module.
• N-SWT-4. 4 Ports Ethernet Switch Module.
• Supply voltage (single-phase): 230 VAC.
• Compact switch module:
  Four Ethernet ports.
  Protection fuse (at supply voltage height).
  N-SWT-4
• AE-PLC-MIT-UB. MITSUBISHI PLC Base Unit.
• N-ALI02. Domestic Main Power Supply Module.
• Supply voltage (single-phase): 230 VAC, 1PH + N.
  ON / OFF removable key.
• Output voltage connections:
• Two single-phase: 230 VAC.
  Single-phase supply hose connecting plug.
• Differential magnetothermal 2 poles, 25 A, 30 mA AC 6 KA. N-ALI02
  Emergency stop push-button.
• N-CPU-MIT. Mitsubishi CPU Module.
• Supply voltage (single-phase): 230 VAC, 1PH + N.
  Overcurrent protection with fuse.
• PLC device, Mitsubishi FX5U:
• High processing speed: 34 ns per basic instruction (step) and 34 ns or more for math instructions.
• Programming capacity: 64000 steps.
  N-CPU-MIT
  SD memory card compatible.
• Sixteen digital inputs with voltage levels 0 V and 24 V.
• Sixteen relay type digital outputs with voltage levels 0 V and 24 V.
• Two analog inputs of 12 bits with voltage range from 0 V to 10 V.
• One analog output of 12 bits with voltage range from 0 V to 10 V.
  Connector for the digital input and output signals.
  Connector to the Ethernet switch module.
  15

Specifications

• N-SWT-4. 4 Ports Ethernet Switch Module.
• Supply voltage (single-phase): 230 VAC.
• Compact switch module:
  Four Ethernet ports.
  Protection fuse (at supply voltage height).
• AE-PLC-OMR-UB. OMRON PLC Base Unit.
  N-SWT-4
• N-ALI02. Domestic Main Power Supply Module.
• Supply voltage (single-phase): 230 VAC, 1PH + N.
  ON / OFF removable key.
• Output voltage connections:
• Two single-phase: 230 VAC.
  Single-phase supply hose connecting plug.
• Differential magnetothermal 2 poles, 25 A, 30 mA AC 6 KA. N-ALI02
  Emergency stop push-button.
• N-CPU-OMR. Omron CPU Module.
• Supply voltage (single-phase): 230 VAC, 1PH + N.
  Overcurrent protection with fuse.
• PLC device, OMRON NX1:
• High processing speed: 3.3 ns per basic instruction (step) and 70 ns or more for math
  instruction (for LONG REAL data).
  N-CPU-OMR
• Programming capacity: 1.5 MB.
  SD / SDHC memory card compatible.
• Eighteen digital inputs with voltage levels 0 V and 24 V.
• Fourteen relay type digital outputs with voltage levels 0 V and 24 V.
  Connector for the digital input and output signals.
  Connector for the Ethernet switch module.
• N-SWT-4. 4 Ports Ethernet Switch Module.
• Supply voltage (single-phase): 230 VAC.
• Compact switch module:
  Four Ethernet ports. N-SWT-4
  Protection fuse (at supply voltage height).
• ATENG 12395. Silent Air Compressor Unit.

Single-phase motor with 340 W.
Low noise level with 40 dB of maximum.

• Boiler capac ity: 9 l.
• Maximum pressure: 8 bar or 0.8 MPa.
• Maximum air flow: 50 l/min.
  Safety relief valve.
  Start/stop switch. ATENG 12395
• Double scale manometer psi and bar with a range from 0 to 12 bar to measure the air pressure
  before the air filter-regulator.
• Air Filter-Regulator (FR):
• Double scale manometer psi and bar with a range from 0 to 12 bar to measure the air pressure
  after the air filter regulator.
  Air filter with drain valve.
• Air pressure regulator from 0 to 8 bar.
• 6 mm quick release connector for pneumatic flexible tubes.
• Oil level indicator:
  The unit includes the necessary oil for its operation.
  The unit includes the types of connectors needed to work with the pneumatic unit
• SU-P. Large Pneumatic Supply Unit.
  16

Specifications

It is recommended to use the corresponding kits of each brand depending on the PLC selected (Panasonic,

• Siemens, Mitsubishi, Omron and/or Allen Bradley) (Not included):
• ATENG 12398. Automation System Simulation Software.
  2D and 3D systems simulations.
  Configurable simulation speed with the modes “normal simulation”, “slow
  motion simulation”, “step-by-step simulation” and “pause”.
  3D editor to import pieces made with formats compatible with most 3D
  design programs (.STEP,.STL and.IGES).
  Capacity to generate 2D and 3D animations associated to the results of the
  simulation the user is working with.
• Capacity for simulating the following systems:
• Hydraulic and electrohydraulic: according to ISO 1219 – 1 and 1219
• 2 standards, with an extensive library of hydraulic and electrohydraulic
  components with its standardized symbol.
• Pneumatics and electro-pneumatics: with an extensive library of pneumatic, electro-
  pneumatic and pneumatic logic components. Capacity to modify the most important
• parameters of each hydraulic and pneumatic component, such as: efficiency curves,
  external loads, leaks, viscosity, thermal characteristics, etc.
• Digital electronics: with an extensive library of standard electronic components (logic
  gates, amplifiers, transistors, displays, multiplexers, etc.).
• Electrical Single-Line Diagram: with a library that enables to create diagrams for all levels
  ATENG 12398
  of voltage usually employed in power generation, transport and distribution networks.
• Electrical engineering: with a library that contains a great amount of components to create simple
  and complex electrical circuits. The models of the components included are generic and real and
  belong to several manufacturers. All the libraries include the components and its standardized
  symbol.
  All libraries include the component along with its standardized symbol.
• Capacity to program with the following languages:
• GRAFCET: allows encapsulated stages for a better organization of the programmed
  control structures.
• Block Diagram: blocks included are preset but they can be completely configured by
  the user.
• Ladder: includes three libraries to program automata from Siemens, Allen Bradley and
  those fulfilling the IEC61131 – 3 standard, allowing the PLC to program directly. It also
  allows for creating and simulating the PLC program in the automated system simulated
  by the software.
• Digital logic: with an extensive library of logic gates and components configured by the
  user.
  Function blocks with configurable structured text.
  ATENG 12398
  Direct programming in the PLCs from the manufacturers Siemens, Allen Bradley and those fulfilling
  the IEC61131 – 3 standard of the programs simulated in the software.
  Supervision, control and simulation of the manufacturing process of each station and the complete
  assembly by a SCADA system.
  Communication with the PLCs of the unit is performed via OPC protocol.
  Includes the 3D simulation of the automation system with the control panel and the visualization of
  the alarms generated by the system.
• PAN-PLC-K1. PANASONIC PLC Kit 1.
• N-MT. Test Module.
• Supply voltage (single-phase): 230 VAC.
• Twenty digital signal generators:
  Ten toggle switches.
  Ten push-buttons.
  Each digital signal generator is linked to a green LED.
• Output voltage levels of 0 VDC and 24 VDC.
• Six analog signal generators:
  Six potentiometers. N-MT
• Output voltage range from -10 V to +10 V.
  Protection fuses (at supply voltage height).
• PAN-PLC-K2. PANASONIC PLC Kit 2.
• N-ESA-PAN. PANASONIC Analog I/O Module.
• Supply voltage (single-phase): 230 VAC, 1PH + N.
• Expansion unit for analog inputs:
• Input voltage range from -10 V to +10 V.
  Four analog inputs.
• Resolution: 12 bits.
• Expansion unit for analog outputs:
• Output voltage range from -10 V to +10 V. N-ESA-PAN
  Four analog outputs.
• Resolution: 12 bits.
  Connector for the analog input and output signals.
  Connector for the Ethernet switch module.
  17

Specifications

• PAN-PLC-K3. PANASONIC PLC Kit 3.
• N-HMIB-PAN. PANASONIC Small HMI Module.
• Supply voltage (single-phase): 230 VAC, 1PH + N.
• HMI device:
  Touch screen.
  TFT screen of 4096 colors.
• Screen size: 71.4 mm (width) x 53.7 mm (height) (3.5 inches).
• Screen resolution: 320 x 240 pixels.
• Backlight: white LED. N-HMIB-PAN
  Compatible with SD / SDHC memory cards.
  Connector for the Ethernet switch module.
• PAN-PLC-K4. PANASONIC PLC Kit 4.
• N-HMIA-PAN.PANASONIC Large HMI Module.
• Supply voltage (single-phase): 230 VAC.
• HMI device:
  Touch screen.
• TFT screen of 64k colors with 16:9 format.
• Screen size: 187 mm (width) x 147 mm (height) (7 inches).
• Screen resolution: 800 x 480 pixels.
  N-HMIA-PAN
  LED backlight with high brightness of 200 cd/m2.
  4 GB flash memory.
  Connector for the Ethernet switch module.
• PAN-PLC-K5. PANASONIC PLC Kit 5.
• N-MOD. Modem Communication Module.
• Supply voltage (single-phase): 230 VAC.
  Router-switch Ethernet network.
  Wifi system to allow a wireless conexion of devices (smartphone, tablet or PC).
  Internet router with RJ-11 socket to connect the phone line.
  Conjunction of practical exercises to perform a web server application.
  N-MOD
• SIE-PLC-K1. SIEMENS PLC Kit 1.
• N-MT. Test Module.
• Supply voltage (single-phase): 230 VAC.
• Twenty digital signal generators:
  Ten toggle switches.
  Ten push-buttons.
  Each digital signal generator is linked to a green LED.
• Output voltage levels of 0 VDC and 24 VDC. N-MT
• Six analog signal generators:
  Six potentiometers.
• Output voltage range from -10 V to +10 V.
  Protection fuses (at supply voltage height).
• SIE-PLC-K2. SIEMENS PLC Kit 2.
• N-ESA-SIE. SIEMENS Analog I/O Module.
• Supply voltage (single-phase): 230 VAC.
• Expansion unit for analog inputs:
• Input voltage range from -10 V to +10 V or 0/4 - 20 mA (configurable).
  Four analog inputs.
• Resolution: 13 bits.
• Expansion unit for analog outputs:
• Output voltage range from -10 V to +10 V or 0/4 - 20 mA (configurable). N-ESA-SIE
  Four analog outputs.
• Resolution: 13 bits.
  Connector for the analog input and output signals.
  Connector to the Profinet/Ethernet switch module.
• SIE-PLC-K3. SIEMENS PLC Kit 3.
• N-HMIB-SIE. SIEMENS Small HMI Module.
• Supply voltage (single-phase): 230 VAC.
• HMI device:
  Touch screen.
  TFT screen of 65536 colors.
• Screen size: 95 mm (width) x 53.9 mm (height) (4.3 inches).
• Screen resolution: 272 x 480 pixels. N-HMIB-SIE
• Backlight: white LED.
  Connector for the Profinet/Ethernet switch module.
  18

Specifications

• SIE-PLC-K4. SIEMENS PLC Kit 4.
• N-HMIA-SIE. SIEMENS Large HMI Module.
• Supply voltage (single-phase): 230 VAC.
• HMI device:
  Touch screen.
  TFT screen of 65536 colors.
• Screen size: 154.1 mm (width) x 85.9 mm (height) (7 inches).
• Screen resolution: 480 x 800 pixels.
• Backlight: white LED. N-HMIA-SIE
  Connector for the Profinet/Ethernet switch module.
• SIE-PLC-K5. SIEMENS PLC Kit 5.
• N-MOD. Modem Communication Module.
• Supply voltage (single-phase): 230 VAC.
  Router-switch Ethernet network.
  Wifi system to allow a wireless conexion of devices (smartphone, tablet or PC).
  Internet router with RJ-11 socket to connect the phone line.
  Conjunction of practical exercises to perform a web server application.
  N-MOD
• MIT-PLC-K1. MITSUBISHI PLC Kit 1.
• N-MT. Test Module.
• Supply voltage (single-phase): 230 VAC.
• Twenty digital signal generators:
  Ten toggle switches.
  Ten push-buttons.
  Each digital signal generator is linked to a green LED.
• Output voltage levels of 0 VDC and 24 VDC.
• Six analog signal generators: N-MT
  Six potentiometers.
• Output voltage range from -10 V to +10 V.
  Protection fuses (at supply voltage height).
• MIT-PLC-K2. MITSUBISHI PLC Kit 2.
• N-ESA-MIT. MITSUBISHI Analog I/O Module.
• Supply voltage (single-phase): 230 VAC.
• Expansion unit for analog inputs:
• Input voltage range from 0 V to +10 V.
  Four analog inputs.
• Resolution: 12 bits. N-ESA-AB
• Expansion unit for analog outputs:
• Output voltage range from 0 V to +10 V.
  Four analog outputs.
• Resolution: 12 bits.
  Connector for the analog input and output signals.
  Connector to the Ethernet switch module.
• MIT-PLC-K3. MITSUBISHI PLC Kit 3.
• N-HMIB-MIT. MITSUBISHI Small HMI Module.
• Supply voltage (single-phase): 230 VAC.
• HMI device:
  Touch screen.
  TFT screen of 65536 colors.
• Memory for storage: 3 MB.
• Screen size: 89 mm (width) x 35.6 mm (height) (3.8 inches).
• Screen resolution: 320 x 128 pixels. N-HMIB-AB
• Five backlight LED colors: white, green, pink, orange and red.
  SD memory card compatible.
  Connector to the Ethernet switch module.
• MIT-PLC-K4. MITSUBISHI PLC Kit 4.
• N-HMIA-MIT. MITSUBISHI Large HMI Module.
• Supply voltage (single-phase): 230 VAC.
• HMI device:
  Touch screen.
  TFT screen of 65536 colors.
• Memory for storage: 9 MB.
• Screen size: 154 mm (width) x 85.9 mm (height) (7 inches).
• Screen resolution: 800 x 480 pixels.
  N-HMIA-AB
• Five backlight LED colors: white, green, pink, orange and red.
  SD memory card compatible.
  Connector to the Ethernet switch module.
  19

Specifications

• MIT-PLC-K5. MITSUBISHI PLC Kit 5.
• N-MOD. Modem Communication Module.
• Supply voltage (single-phase): 230 VAC.
  Router-switch Ethernet network.
  Wifi system to allow a wireless connection of devices (smartphone, tablet or PC).
  Internet router with RJ-11 socket to connect the phone line.
  Conjunction of practical exercises to perform a web server application.
• AB-PLC-K1. ALLEN BRADLEY PLC Kit 1.
• N-MT. Test Module.
  N-MOD
• Supply voltage (single-phase): 230 VAC.
• Twenty digital signal generators:
  Ten toggle switches.
  Ten push-buttons.
  Each digital signal generator is linked to a green LED.
• Output voltage levels of 0 VDC and 24 VDC.
• Six analog signal generators:
  Six potentiometers.
• Output voltage range from -10 V to +10 V. N-MT
  Protection fuses (at supply voltage height).
• AB-PLC-K2. ALLEN BRADLEY PLC Kit 2.
• N-ESA-AB. ALLEN BRADLEY Analog I/O Module.
• Supply voltage (single-phase): 230 VAC.
• Expansion unit for analog inputs:
• Input voltage range from 0 V to +10 V.
  Four analog inputs.
• Resolution: 16 bits.
  Input conversion sigma-delta.
• Expansion unit for analog outputs: N-ESA-MIT
• Output voltage range from 0 V to +10 V.
  Four analog outputs.
• Resolution: 16 bits.
• Accuracy: 0.1% full scale.
  Connector for the analog input and output signals.
  Connector for the Ethernet switch module.
• AB-PLC-K3. ALLEN BRADLEY PLC Kit 3.
• N-HMIB-AB. ALLEN BRADLEY Small HMI Module.
• Supply voltage (single-phase): 230 VAC.
• HMI device:
  Touch screen.
  TFT screen of 65536 colors.
  800 MHz CPU processor with 256 MB memory. N-HMIB-MIT
• Screen size: 95 mm (width) x 53.9 mm (height) (4 inches).
• Screen resolution: 480 x 272 pixels.
• Backlight: white LED.
  SD memory card compatible.
  Connector for the Ethernet switch module.
• AB-PLC-K4. ALLEN BRADLEY PLC Kit 4.
• N-HMIA-AB. ALLEN BRADLEY Large HMI Module.
• Supply voltage (single-phase): 230 VAC.
• HMI device:
  Touch screen.
  TFT screen of 65536 colors.
  N-HMIA-MIT
  800 MHz CPU processor with 256 MB memory.
• Screen size: 153.6 mm (width) x 86.6 mm (height) (7 inches).
• Screen resolution: 800 x 480 pixels.
• Backlight: white LED.
  SD memory card compatible.
  Connector for the Ethernet switch module.
• AB-PLC-K5. ALLEN BRADLEY PLC Kit 5.
• N-MOD. Modem Communication Module.
• Supply voltage (single-phase): 230 VAC.
  Router-switch Ethernet network.
  Wifi system to allow a wireless connection of devices (smartphone, tablet or PC).
  Internet router with RJ-11 socket to connect the phone line.
  Conjunction of practical exercises to perform a web server application. N-MOD
  20

Specifications

• OMR-PLC-K1. OMRON PLC Kit 1.
• N-MT. Test Module.
• Supply voltage (single-phase): 230 VAC.
• Twenty digital signal generators:
  Ten toggle switches.
  Ten push-buttons.
  Each digital signal generator is linked to a green LED.
• Output voltage levels of 0 VDC and 24 VDC. N-MT
• Six analog signal generators:
  Six potentiometers.
• Output voltage range from -10 V to +10 V.
  Protection fuses (at supply voltage height).
• OMR-PLC-K2. OMRON PLC Kit 2.
• N-ESA-OMR. OMRON Analog I/O Module.
• Supply voltage (single-phase): 230 VAC.
• Expansion unit for analog inputs:
• Input voltage range from -10 V to +10 V.
  Four analog inputs.
• Resolution: 1/8000 full scale. N-ESA-OMR
• Expansion unit for analog outputs:
• Output voltage range from -10 V to +10 V.
  Four analog outputs.
• Resolution: 1/8000 full scale.
  Connector for the analog input and output signals.
  Connector for the Ethernet switch module.
• OMR-PLC-K3. OMRON PLC Kit 3.
• N-HMIB-OMR. OMRON Small HMI Module.
• Supply voltage (single-phase): 230 VAC.
• HMI device:
  Touch screen.
  N-HMIB-OMR
  TFT screen of 65536 colors.
• Screen size: 129.8 mm (width) x 103.8 mm (height) (3.5 inches).
• Screen resolution: 320 x 240 pixels.
• Backlight: white LED.
  Connector for the Ethernet switch module.
• OMR-PLC-K4. OMRON PLC Kit 4.
• N-HMIA-OMR. OMRON Large HMI Module.
• Supply voltage (single-phase): 230 VAC.
• HMI device:
  N-HMIA-OMR
  Touch screen.
  TFT color screen of 65536 colors.
• Screen size: 202 mm (width) x 148 mm (height) (7 inches).
• Screen resolution: 800 x 480 pixels.
• Backlight: white LED.
  Connector for the Ethernet switch module.
• OMR-PLC-K5. OMRON PLC Kit 5.
• N-MOD. Modem Communication Module.
• Supply voltage (single-phase): 230 VAC.
  Router-switch Ethernet network. N-MOD
  Wifi system to allow a wireless conexion of devices (smartphone, tablet or PC).
  Internet router with RJ-11 socket to connect the phone line.
  Conjunction of practical exercises to perform a web server application.
  Cables and accessories, for normal operation.