Computer Controlled and Touch Screen 20 kW Steam Power Plant

The Computer Controlled and Touch Screen 20 kW Steam Power Plant,allows the detailed study of the power generation cycle using steam as process fluid.

ATENG 12916 — Computer Controlled and Touch Screen 20 kW Steam Power Plant

• 1. ATENG 12916 unit:
     Anodized aluminum frame and panels made of painted steel.
     The unit includes wheels to facilitate its mobility.
     Main metallic elements made of stainless steel.
     Diagram in the front panel with distribution of the elements
     similar to the real one.
     Transparent panels to protect the unit that allows the
     user to observe the operation of the unit.
     Local control of the plant by PLC-HMI system using a
     10.1’’ touch screen, allowing users to have an overview of
     the plant and operating conditions.
     Thermally insulated units and piping with temperatures
     above 60 °C.
     Intake tank in stainless steel or similar.
• Turbine:
• Power: 2.5 - 17.5 kWe.
• Inlet conditions: superheated steam: 10 - 14 bar; temperature: 200 - 260 °C.
• Outlet conditions: steam: 1 bar; temperature: 95 - 100 °C.
• Condenser:
• 300 - 400 kW.
• Cooling water: temperature: < 30 °C.
• Working pressure: 1 bar.
• Relief valve in the steam generator: 15 bar.
  Float valve.
• Working speed control valve:
  Limit the speed of the turbine through the computer controlled solenoid valves.
  Relief valve in the steam tank.

INSTRUMENTATION

• Four pressure sensor, range 0 - 16 bar.

• Seven “J” type temperature sensors, range: 0 - 500 °C.

• Vortex type flow sensor for steam flow measurement, range: 0 - 200 kg/h.
  Speed sensor.
  Wattmeter.

• ATENG 12916 Computer Controlled and Touch Screen 20 kW Steam Power Plant

• The complete unit includes as well:
  Advanced Real-Time SCADA.
  Open Control + Multicontrol + Real-Time Control.
  Specialized Control Software.
  Calibration exercises, which are included, teach the user how to calibrate a sensor and the importance of checking the
  accuracy of the sensors before taking measurements.
  Projector and/or electronic whiteboard compatibility allows the unit to be explained and demonstrated to an entire
  class at one time.
  Capable of doing applied research, real industrial simulation, training courses, etc.
  Remote operation and control by the user and remote control for technical support, are always included.
  Totally safe, utilizing 4 safety systems (Mechanical, Electrical, Electronic & Software).
  Designed and manufactured under several quality standards.

• 2. TPTV/20kW/CTS/PLC. Control and Monitoring:
     It is a system composed of an interface that includes PLC modules such as CPU, digital I/O module, analog I/O module,
     communications module, etc. and a control box with HMI display.

• PLC interface:
  PLC controller.

• Digital I/O modules:

• Digital inputs; input range 0 V to 24 V.
  Digital outputs; relay output.

• Analogue I/O modules:

• Analog inputs; 16-bit resolution. Input range -10 V to +10 V.

• Analog outputs; 16-bit resolution. Output range -10 V to +10 V.

• Connectors and Communication Ports:
  Ethernet connector.
  USB connector.
  The PLC interface may change at any moment, providing the same
  or better features than those required for the unit.

• HMI control box and display:

• HMI display:

• Touch Screen: Analog Resistive.

• Size: 10” 16:9 TFT.

• Resolution: 1024 x 600, WVGA.

• Colors: 64 K.
  Ethernet port.

• 3. TPTV/20kW/CTS/CCSOF. Supervision Software + Control Software + Data Acquisition

• Software + Data Management Software:

• SCADA System is composed of four Software Package with the following features:
  The Supervision Software is in charge of monitoring in real time start and stop elements, unexpected conditions and
  process evolution. In case of being necessary, it actuates on the system and notifies the user the incorrect operations.
  The Control Software allows to manage multiple process and variables in real time either a manual way or automatic
  way. Several type of algorithms of control such PID CONTROL are implemented depending on the field of study.
  The Data Acquisition Software focus on measuring and processing signals from the process with very high accuracy
  getting a synchronized and fast response of the system. A calibration system is part of this software to adjust the
  sensor measurements.
  The Data Management Software stores and represents, alarms, variables and process evolution in real time both in
  a graphic format and in a numeric format such time charts or process diagram. Printable reports can be generated
  or historian data can be loaded to study the experiments in detail.
  The Software is open and flexible architecture that facilities to access different work levels both instructors and
  students. It is supported by current Windows operating system and industrial standards. The graphical user interface is
  intuitive and user- friendly.

• ATENG 12916 Computer Controlled and Touch Screen 20 kW Steam Power Plant
  4.Cables and Accessories, for normal operation.

• References 1 to 5 are the main items:

• 5. Manuals: - ATENG 12916.

• This unit is supplied with 8 manuals: Required Services, - TPTV/20kW/CTS/PLC.

• Assembly and Installation, Control Software, Starting-up, - TPTV/20kW/CTS/CCSOF.

• Safety, Maintenance, Calibration & Practices Manuals. - Cables and Accessories.

• 8 Manuals for enabling normal and full operation.