AC00 — Computer Controlled and Touch Screen Pilot Plants for the Production of Oil
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- AC00 Pilot Plant:
This plant includes all the necessary stages for the production of olive oil.
Real unit used in olive oil industry.
Sensors and actuators which allows the study and understanding of
the differents processes of olive oil products production.
Modular layout to allow adaptation to different spaces.
OWLR/CTS. Computer Controlled and Touch Screen Olive Washing
Machine and Leaf Remover.
- Production: 100 - 150 kg/h.
- Power: 0.75 kW.
- Water consumption: 50 l/h.
Olive elevator for feeding to a possible second stage.
PACC. Computer Controlled Continuous Cycle Oil Production Plant.
- Extraction speed: 50 Kg/hour. Power: 3 KW. Oil obtained has a temperature between 22 - 26 °C and an acidity approx.: 0.4°.
Hopper (200 Kg capacity).
- Grinding unit (6000 rpm).
Mixing unit (50 Kg capacity).
Decanter with two phases, one for oil separation and other for water + paste separation.
- The decanter has double speed: 6000 and 5700 rpm.
The decanter has six screws to control the quantity of the extracted oil.
Two speed controllers, one for controlling the decanter speed and
other for controlling the decanter feed speed.
- Sensors:
Flow sensor.
Two load cells-force sensors.
Temperature sensor.
Level switch.
Five motors, two of them with speed control.
Fixed protections in all parts with movement for avoiding any contact
with the hands.
Grille of protection on the hopper with borings.
Electric blockage.
Electric protection for electric current overload.
Control board blockage with IP 54 protection class.
Components in contact with the food product in stainless steel.
Vibrations balancing system.
External unit, with anodized aluminum structure, for product collecting, with weighing system (two Load Cells (50 Kg
each one)).
This unit has two stainless steel aluminum tanks (capacity 50 l each one).
- Dimensions: 1100 x 750 x 1100 mm approx.
- Weight: 75 kg approx.
AC00 Computer Controlled and Touch Screen Pilot Plant for the Production of Oil
OCPF/CTS. Computer Controlled and Touch Screen Oil Collector with Plate Filter.
- Production: 50 l/h.
- Capacity: 50 l.
Main elements made of stainless steel AISI 304.
Pumping device for dense products.
- Power: 0.55 kW.
EDLC. Computer Controlled Liquid Packaging Teaching Unit.
Liquid and semi-dense products dosing machine based on dose delivery through a pneumatically-operated
- cylinder:
Two cylinders with dosing nozzles with anti-drip system.
- Compressed air pressure: 6 - 8 bar.
- Dosing accuracy: ≤ 2 %.
- Dose range: 100 - 1000 ml.
- Air consumption: 370 l/min.
- Approximate production: ≤ 29 dose per minute.
(*) The production will be influenced by the product, the
selected dose, the configuration of the machine, etc.
Air flow regulators to modify the lowering/lifting speed of
the dosing nozzles.
Air flow regulators to modify the closing/opening speed of
each dosing nozzle.
Dose adjusting handle.
Air flow regulators to modify the speed of each cylinder.
Compressed air filter and regulator.
Compressed air manometer.
Eight limit switches.
Three displacement sensors.
Manual (with a pedal) or automatic operation mode.
Safety pushbutton.
- Dimensions: 1200 x 450 x 900 mm approx.
- Weight: 50 kg approx.
AC00 Computer Controlled and Touch Screen Pilot Plant for the Production of Oil
- The complete pilot plant includes as well:
Advanced Real-Time SCADA and PID Control.
Open Control + Multicontrol + Real-Time Control.
Specialized Control Software based on LabVIEW.
Calibration exercises, which are included, teach the user how to calibrate a sensor and the importance of checking
the accuracy of the sensors before taking measurements.
Projector and/or electronic whiteboard compatibility allows the unit to be explained and demonstrated to an entire
class at one time.
Capable of doing applied research, real industrial simulation, training courses, etc.
Remote operation and control by the user and remote control for technical support, are always included.
Totally safe, utilizing 4 safety systems (Mechanical, Electrical, Electronic & Software).
Designed and manufactured under several quality standards.
This unit has been designed for future expansion and integration. A common expansion is the Scada-Net (ESN)
System which enables multiple students to simultaneously operate many units in a network.
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- PLCHMI. IIoT Local/Remote Control and Monitoring with HMI (included):
The expansion for PLC and HMI, “PLCHMI”, is a system composed of an interface that includes PLC modules such as
CPU, digital I/O module, analog I/O module, communications module, etc. and a control box with HMI display.
- PLC interface:
- PLC controller:
Panasonic FP7 CPS31E CPU.
- Digital I/O modules:
- 16 digital inputs; input range 0 V to 24 V.
16 digital outputs; relay output.
- Analogue I/O modules:
- 16 analog inputs; 16-bit resolution. Input range -10 V to +10 V.
- 4 analog outputs; 16-bit resolution. Output range -10 V to +10 V.
- Connectors and Communication Ports:
2-Port Ethernet Switch.
SCSI connector.
USB, DB-9 Series or DB-25 (if required).
- HMI control box and display:
- HMI display:
- Touch Screen: Analog Resistive.
- Size: 10” 16:9 TFT.
- Resolution: 1024 x 600, WVGA.
- Colors: 64 K.
Ethernet port.
- AC00/CCSOF. Supervision Software + Control Software + Data Acquisition Software + Data
- Management Software:
- SCADA System is composed of four Software Package with the following features:
The Supervision Software is in charge of monitoring in real time start and stop elements, unexpected conditions and
process evolution. In case of being necessary, it actuates on the system and notifies the user the incorrect operations.
The Control Software allows to manage multiple process and variables in real time either a manual way or automatic
way. Several type of algorithms of control such PID CONTROL are implemented depending on the field of study.
The Data Acquisition Software focus on measuring and processing signals from the process with very high accuracy
getting a synchronized and fast response of the system. A calibration system is part of this software to adjust the
sensor measurements.
The Data Management Software stores and represents, alarms, variables and process evolution in real time both in
a graphic format and in a numeric format such time charts or process diagram. Printable reports can be generated
or historian data can be loaded to study the experiments in detail.
The Software is open and flexible architecture that facilities to access different work levels both instructors and
students. It is supported by current Windows operating system and industrial standards. The graphical user interface is
intuitive and user- friendly.
AC00 Computer Controlled and Touch Screen Pilot Plant for the Production of Oil
Additionally to the main items (1 to 5) described, we can offer, as optional, other items form 6 to 7.
- All these items try to give more possibilities for:
ESN. SCADA-Net System.
ECL. Cloud Learning.
