FR00/JP — Pilot Plant for Pasteurized Juice Production
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- FR00/JP Pilot Plant:
All components are made of food grade materials.
Real units used in the fruit products industry.
Possibility to produce pasteurized juice from different
types of fruits.
Plant composed of 8 units, being able to study two
alternatives for pressing, pasteurization and packaging.
Units with easy access for easy cleaning.
All units are mounted on wheels for easy transport.
Independent control of each unit.
Sensors and actuators that allow the study and
understanding of the different processes of the fruit
industry.
Modular layout to allow adaptation to different areas.
WMFV. Washing Machine for Fruit and Vegetables.
- Capacity:
- 200 l.
- 12 kg approx, depending on products and time of exposure.
- Total tank capacity: 230 l.
Air blower system inside that creates bubbles inside the tank.
With plastic basket.
With wheels for easy movement.
Suitable for large fruits, such as melon or watermelo.
- Electrical supply: single-phase 200 VAC – 240 VAC/50 Hz or 110 VAC –
- 127 VAC/60 Hz.
- Weight: 80 Kg approx.
FPCR. Fruit Pitting and Crushing Unit.
Ideal for pitting and extracting the pulp from pits fruits.
It allows to obtain a pit-free puree.
- Capacity up to 500 kg/h approx.
- Power: 3.3 kW.
- Connection 400V 50Hz (3 phases).
- Amperage: 16 A.
- Material: 14301 / AISI 304.
- Puree pump connection: DN 65 AG.
- Puree discharge height: 382 mm.
- Pit discharge height: 382 mm.
Suitable for pitted fruits, berries and similar fruits.
- Filter-drum: 5 mm.
- Dimensions: Length x Width x Height: 1190 x 820 x 1250 mm.
- Loading height: 1250 mm.
- Weight: 107 kg.
FR00/JP Pilot Plant for Pasteurized Juice Production
- Note: The plant includes SPLE or HPLE unit, so that manual or automatic pressing can be studied.
SPLE. Sheet Press for Liquid Products Extraction.
- Set of baskets in strong and durable wood, standard size (500 x 500 mm
approx) for higher production capacity.
- Includes polyester filter cloths (900 x 900 mm approx) for efficient filtration
and optimum performance.
Juice recovery vessel made of food grade stainless steel, with a strategically
placed drainage hole for quick and easy juice extraction.
Manual hydraulic screw with a capacity of approximately 5 tons, designed for
easy and efficient operation, ensuring uniform and controlled pressure during
the pressing process.
- Storage tank for juice. Features:
Rectangular shape.
- Material: PE.
- Capacity: 65 l approx.
Stainless steel grid to prevent residue accumulation and facilitate cleaning of
the unit, ensuring the quality and hygiene of the final product.
Compact and efficient design for practical and convenient use in any fruit juice
production environment.
HPLE. Hydraulic Press for Liquid Product Extraction.
- Total pressure: 350 atm.
- Total power: 0.75 kW.
Version available with removable cage or on trolley.
Single-phase or three-phase electric motor.
- Stainless steel or wood cage:
- Capacity: 130 l.
- Dimensions: 500 x 650 mm.
- Hydraulic piston:
- Diameter: 700 mm.
Double-acting chrome-plated.
Reception vessel in stainless steel.
Hydraulic oil.
Pressure manometer and automatic pressure adjustment.
- Overall dimensions: 900 x 100 x 175 mm.
TCAT. Temperature-Controlled Agri-food Tank.
Tank with temperature control for agri-food products.
Cylindrical shape.
- Material: stainless steel.
Waterproof and thermally insulated.
- Capacity: 50 l.
- Working temperature: 90°C approx.
Includes a fixed speed stirrer.
- Heating powers of 6 kW or higher.
- Dimensions: (diameter per height) 900 x 1600 mm approx.
- Weight: 120 kg approx.
FR00/JP Pilot Plant for Pasteurized Juice Production
SFAF. Sheet Filter for Agri-food Liquid Products.
Includes bucket to collect the liquid before filtering, in addition to the filter
and pump for agri-food products.
- Material: stainless steel AISI 304.
Single-phase power supply.
- Power: 0.55 kW.
- Production: 50 l/h.
- Capacity: 25 l/h.
- Weight: 50 Kg.
- Note: The plant includes AUHT/CTS or PADC unit, so that the pasteurization can be studied under different operating conditions.
AUHT/CTS. Computer Controlled and Touch Screen UHT Unit.
Anodized aluminum frame and panels made of painted steel.
The unit includes wheels to facilitate its mobility.
Main metallic elements made of stainless steel.
Diagram in the front panel with distribution of the elements similar
to the real one.
Suitable for food, all pipes and components in contact with the
product are made of stainless steel.
- Operating conditions:
Temperature up to 150 °C.
- Pressure up to 5 bar.
For product preheating, heating and cooling stages, the option of
a tube heat exchanger or a plate heat exchanger will be available.
To ensure that the product maintains the high temperature for a few
seconds and to make sure that the microorganisms are inactivated,
a holding tube is available to extend the residence time.
Finally, the unit also has an integrated product bypass system to
bypass the product that has not been treated at the set temperature.
Computer controlled solenoid valves are used both in this system
and to perform the exchanger changeover.
- Product tank:
- Volume: 3 l.
Level switch.
With drain valve.
- Hot water tank:
- Volume: 8 l.
Level switch.
- Heating/cooling system:
- Main circuit plate heat exchanger:
- Area: 0.032 m².
- Maximum temperature: up to 160 °C.
16 plates for preheating, 16 plates for cooling, 7 plates for heating and 8 plates for additional cooling.
- Hot water circuit plate heat exchanger:
- Area: 0,81 m2.
- Temperature: up to 200 °C.
- Design pressure: 30 Pa.
- Test pressure: 45 Pa.
- The necessary instrumentation is included to analyze all important process parameters: temperature, flow, level
and pressure.
FR00/JP Pilot Plant for Pasteurized Juice Production
- Note: The plant includes AUHT/CTS or PADC unit, so that the pasteurization can be studied under different operating conditions.
PADC. Computer Controlled Teaching Autonomous Pasteurization Unit.
- Maximum flow rate: 250 l/h.
- Thermal cycle: 4°C - 75°C - 30°C.
- Power: 12 kW.
Stainless steel AISI 304-316.
Centrifugal milk pump.
AISI 316 steel plate heat exchanger.
Electro-pneumatic valve for diverting pasteurized milk.
- Control panel with main switch, process - cleaning switch, probes and milk and
water thermostats, thermograph and pilots.
Closed heating circuit with water pump, automatic bleeder, expansion tank,
and electrical resistance and safety circuit breakers.
- Dimensions: 1000 x 650 x 1450 mm approx.
- Weight: 95 kg approx.
- Note: The plant includes EDLC or BMAF unit.
EDLC. Computer Controlled Liquid Packaging Teaching Unit.
Liquid and semi-dense products dosing machine based on dose delivery through a pneumatically-operated
- cylinder:
Two cylinders with dosing nozzles with anti-drip system.
- Compressed air pressure: 6 – 8 bar.
- Dosing accuracy: ≤ 2 %.
- Dose range: 100 – 1000 ml.
- Air consumption: 370 l/min.
- Approximate production: ≤ 29 dose per minute. (*) The production will
be influenced by the product, the selected dose, the configuration
of the machine, etc.
Air flow regulators to modify the lowering/lifting speed of the dosing
nozzles.
Air flow regulators to modify the closing/opening speed of each dosing
nozzle.
Dose adjusting handle.
Air flow regulators to modify the speed of each cylinder.
- Supply tank, capacity: 20 l.
Compressed air filter and regulator.
Compressed air manometer.
Eight limit switches.
Three displacement sensors.
Manual (with a pedal) or automatic operation mode.
Safety pushbutton.
- Dimensions: 1200 x 450 x 900 mm approx.
- Weight: 50 kg approx.
FR00/JP Pilot Plant for Pasteurized Juice Production
- Note: The plant includes EDLC or BMAF unit.
BMAF. Bottling Machine for Agroalimentary Liquid Products.
- Material: AISI 304
- Production: 350 l/h.
- Number of jets: 4.
- Jets diameter: 14 mm.
- Filling capacity: 0.5 – 5 l.
- Número de placas: 21.
- Superficie filtrante: 0.8 m².
- Dimensions: 600 x 560 x 1600 mm approx.
- Tank storage capacity: 35 l.
- Filter sheets. Characteristics:
- Power: 0.5 kW.
- Number of plates: 21.
- Production: 600 l/h approx.
- Pressure: 3 atm.
- Weight: 36 kg approx.
- Dimensions: 670 x 460 x 570 mm.
The internal materials and equipment of the bottling machine are resistant and suitable for use with agri-food
products.
- Weight: 64 Kg approx.
EDMT. Capping Machine for Agri-food Liquid Products.
Semi-automatic table-top machine of small size for capping plastic caps on
different types of bottles.
The bottle with the cap has to be placed on the support of the machine. Then the
pedal is pressed and the machine lowers some rollers that press the sides of the
cap, making it rotate.
- Cap diameter: 50 – 85 mm (with more sizes available).
- Number of rollers: 4.
- Bottle height: 50 – 260 mm approx.
Suitable for working with agri-food products.
FR00/JP Pilot Plant for Pasteurized Juice Production
