Single Piston Jig

Single Piston Jig is a compact and effective machine designed for density-based separation of materials in laboratory environments. This system is particularly efficient in mineral processing and concentration studies, ensuring high performance in density-based separation.

Working Principle :

Jigs are mechanical machines used in density-based separation processes, commonly employed in mineral processing and material concentration applications. Their primary function is to separate heavy and light particles, allowing for effective concentration of valuable particles based on their density.

• Pulp Preparation : The jig is fed with a pulp, a mixture of material particles and water adjusted to a specific density. This pulp forms the basis of the separation process and is typically stored in a feed tank.

• Pulsation Motion : The jig operates with an up-and-down pulsation motion, generated by a piston or diaphragm. This motion moves the water and suspended particles within the jig, creating a fluid environment for separation.

• Density-Based Separation : During pulsation, heavier particles, such as valuable minerals, settle quickly toward the bottom of the jig due to their higher density, while lighter particles rise toward the surface. As a result, the heavy materials concentrate in the lower layer, and lighter particles remain in the upper layer.

• Layered Particle Separation : This density-based stratification within the jig creates distinct layers of materials. High-density particles, like metal ores, accumulate in the lower layer, while lighter particles, often considered gangue minerals, collect in the upper layer.

• Material Collection : Once the separation process is complete, heavy and light materials are collected separately. This step is critical for achieving high concentration and purity of valuable minerals.

Power and Electricity :

• 0,55 kW, 220 V, 3 p, 50 Hz

• Fixed Piston Stroke : The eccentric mechanism provides a fixed stroke length of 20 mm, stabilizing separation.

• Stainless Steel Construction : All parts in contact with pulp and water are made from durable, corrosion-resistant AISI 304 stainless steel, polished for longevity and hygienic use.

• Adjustable Pulsation Rate : The pulsation rate can be continuously adjusted between 0-300 RPM, allowing precise tuning for different material types and process needs.

• Piston Assembly : Equipped with a single piston assembly measuring 75°100 mm, it effectively separates materials based on density.

• Nominal Capacity : Approximately 5 kg/hour, though capacity may vary depending on material type and granularity.

• Mobile Frame : Mounted on a steel frame with six shelves and a top working surface. The unit features four lockable swivel wheels for easy mobility in the lab, offering operational flexibility.